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MIL-DTL-5541F
11 July 2006 2006Äê7ÔÂ11ÈÕ
SUPERSEDING Ìæ´ú
MIL-C-5541E
30 November 1990 1990Äê11ÔÂ30ÈÕ
DETAIL SPECIFICATION
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CHEMICAL CONVERSION COATINGS ON ALUMINUM AND ALUMINUM ALLOYS
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This specification is approved for use by all Departments and Agencies of the Department of Defense.
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1. SCOPE 1. ·¶Î§
1.1 Scope. This specification covers chemical conversion coatings formed by the reaction of chemical conversion materials with the surfaces of aluminum and aluminum alloys 1.1·¶Î§. ¸Ã¹æ·¶ÊÊÓÃÓÚÂÁÖÆÆ·ºÍÂÁºÏ½ð±íÃæÓÉÓÚ»¯Ñ§²ÄÁÏ·´Ó¦¶øÐγɵķÀ»¤Í¿²ã¡£
1.2 Classification. The chemical conversion coatings are of the following types and
classes.
1.2·ÖÀà.»¯Ñ§×ª»»Í¿²ã·ÖΪÒÔÏÂÀàÐͺͼ¶±ð.
1.2.1 Types. The chemical conversion coatings are of the following types (see 3.1): 1.2.1 ÐͺÅ.»¯Ñ§×ª»»Í¿²ã·ÖΪÒÔÏÂÀàÐÍ£¨¼û3.1£©£º
Type I ¨C Compositions containing hexavalent chromium. ÐͺÅI-³É·Ö°üº¬Áù¼Û¸õ¡£
Type II ¨C Compositions containing no hexavalent chromium.
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1.2.2 Classes. The materials, which form protective coatings by chemical reaction with
aluminum and aluminum alloys, are of the following classes (see 6.1 and 6.4).
1.2.2 ¼¶±ð.ÂÁÖÆÆ·ºÍÂÁºÏ½ðÖÆÆ·Í¨¹ý»¯Ñ§·´Ó¦Ðγɵı£»¤Í¿²ãµÄ²ÄÁÏ£¬·ÖΪÒÔ
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Class 1A - For maximum protection against corrosion, painted or unpainted. ¼¶±ð1A-ÓÃÓÚ×î´ó·À¸¯Ê´¡¢ÉÏÆá»òδÉÏÆáµÄ·À»¤Í¿²ã
Class 3 - For protection against corrosion where low electrical resistance is required ¼¶±ð3-ÓÃÓÚµç×èÖµ½ÏµÍÒªÇóµÄ·À¸¯Ê´Í¿²ã
2. APPLICABLE DOCUMENTS 2. Ó¦ÓÃÎļþ
2.1 General. The documents listed in this section are specified in sections 3 or 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list,
document users are cautioned that they must meet all specified requirements of documents cited in sections 3 or 4 of this specification, whether or not they are listed.
2.1 ¸ÅÊö.¸Ã²¿·ÖËùÁÐÎļþÔÚ±ê×¼µÄ3»ò4²¿·Ö×ö¹ý˵Ã÷¡£¸Ã²¿·ÖûÓаüÀ¨ÔÚ±¾±ê×¼ÆäËû²¿·ÖËùÒýÓõÄÎļþ»òÍÆ¼öµÄ¸½¼ÓÐÅÏ¢ÒÔ¼°ÎÄÖÐËù¾ÙÀý×Ó¡£ÎªÁ˾¡Á¿Âú×ã¸ÃÁбíµÄÍêÕûÐÔ£¬ÎļþʹÓÃÕß±»ÒªÇó±ØÐëÂú×ã3¡¢4²¿·ÖËùÒýÓÃÎļþµÄÒ»ÇÐÒªÇ󣬲»¹ÜÆäÊÇ·ñ³öÏÖÔÚÁбíÖС£
2.2 Government documents. 2.2 Õþ¸®Îļþ
2.2.1. Specifications and standards. The following specifications and standards form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.
2.2.1 ¹æ·¶Óë±ê×¼¡£ÒÔϹ淶ºÍ±ê×¼ÐγɸÃÎļþµÄÀ©Õ¹¹æ·¶¡£³ý·ÇÁíÐÐ˵Ã÷£¬¸ÃÎļþµÄÌõ¿î½«±»ÒýÓÃÔÚÕбêºÍºÏͬÎļþÖС£
FEDERAL STANDARDS Áª°î±ê×¼
FED-STD-141 - Paint, Varnish, Lacquer and Related Materials: Methods of Inspection, Sampling and Testing
FED-STD-141 ¨CÓÍÆá¡¢ÇåÆá¡¢ÆáÆ÷ºÍÏà¹Ø²ÄÁÏ£º¼ì²â·½·¨¡¢²ÉÑùºÍ²âÊÔ
DEPARTMENT OF DEFENSE SPECIFICATIONS ¹ú·À²¿¹æ·¶
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MIL-PRF-23377 - Primer Coatings: Epoxy, High-Solids MIL-PRF-23377 ¨Cµ×ÆáÍ¿²ã£º»·ÑõÊ÷Ö¬¡¢¸ß¹ÌÌå
MIL-DTL-81706 - Chemical Conversion Materials for Coating Aluminum and Aluminum Alloys
MIL-DTL-81706 ¨C ÓÃÓÚÂÁÖÆÆ·ºÍÂÁºÏ½ðµÄ»¯Ñ§×ª»»²ÄÁÏÍ¿²ã MIL-PRF-85582 - Primer Coatings: Epoxy, Waterborne MIL-PRF-85582 ¨Cµ×ÆáÍ¿²ã£º»·ÑõÊ÷Ö¬¡¢Ë®ÐÔ
(Copies of these documents are available online at http://assist.daps.dla.mil/quicksearch or http://assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.ÕâЩÎļþµÄ¸´Ó¡¼þ¿ÉÔÚÍøÉÏ»ñµÃ£¬ÍøÖ·£ºhttp://assist.daps.dla.mil/quicksearch »òhttp://assist.daps.dla.mil£¬»òͨ¹ý´Ó±ê×¼Îļþ¶©µ¥»ñµÃ£¬µØÖ·£º·Ñ³Ç£¬4D´óÏã¬700 Robbins´ó½Ö£¬PA 19111-5094.)
2.3 Non-Government publications. The following documents form a part of this
document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.
2.3 ·ÇÕþ¸®³ö°æÎï¡£ÒÔϹ淶ºÍ±ê×¼ÐγɸÃÎļþµÄÀ©Õ¹¹æ·¶¡£³ý·ÇÁíÐÐ˵Ã÷£¬¸ÃÎļþµÄÌõ¿î½«±»ÒýÓÃÔÚÕбêºÍºÏͬÎļþÖС£
AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) INTERNATIONAL
ÃÀ¹ú¹ú¼Ò²âÊÔÓë±ê׼лᣨASTM£©¹ú¼Ê
ASTM-B117 - Salt Spray (Fog) Apparatus, Operating. (DoD adopted) ASTM-B117 ¨CÑÎÎíÉ豸£¬²Ù×÷£¨DoD²ÉÓã©
ASTM-D3359 - Adhesion By Tape Test, Measuring. (DoD adopted) ASTM-D3359 ¨C½º´øÕ³ÐÔ²âÊÔ£¬²âÊÔ£¨DoD²ÉÓã©
(Copies of these documents are available from ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959 or http://www.astm.org. ¸ÃÎļþ¸´Ó¡¼þ¿É´ÓASTM¹ú¼Êлá»ñµÃ£¬µØÖ·£º100 Barr Harbor Drive, West Conshohocken, PA 19428-2959 or http://www.astm.org.).
MIL-DTL-5541F
AMERICAN SOCIETY FOR QUALITY (ASQ) ÃÀ¹úÖÊÁ¿Ð»á£¨ASQ£© ASQ-Z1.4 - Procedures, Sampling and Tables for Inspection by ASQ-Z1.4 ¨C³ÌÐò¡¢²ÉÑùºÍÁбíµÄÊôÐÔ¼ì²â
(Copies of this document are available from American Society for Quality, 600 North Plankinton Ave., Milwaukee, WI 53203 or http://www.asq.org. ¸ÃÎļþ¸´Ó¡¼þ¿É´Ó
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ASTM¹ú¼Êлá»ñµÃ£¬µØÖ·£º600 North Plankinton Ave., Milwaukee, WI 53203 or http://www.asq.org. )
SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) INTERNATIONAL ¹ú¼ÊÆû³µ¹¤³ÌʦлᣨSAE£©
SAE-AMS4027 - Aluminum Alloy, Sheet and Plate, 1.0Mg-0.60Si-0.28Cu- 0.20Cr, (6061; -T6 Sheet, -T651 Plate) Solution and Precipitation Heat Treated. (DoD adopted) SAE-AMS4027 ¨CÂÁºÏ½ð£¬°å²Ä£¬1.0Mg-0.60Si-0.28Cu- 0.20Cr, (6061; -T6 °å, -T651 °å)£¬ÈÈ´¦Àí½â¾ö·½·¨ºÍ³Áµí¡££¨DoD²ÉÄÉ£©
SAE-AMS4037 - Aluminum Alloy, Sheet and Plate, 4.4Cu-1.5Mg-0.60Mn, (2024; -T3 Flat Sheet; -T351 Plate) Solution Heat Treated. (DoD adopted)
SAE-AMS4037 -ÂÁºÏ½ð£¬°å²Ä£¬4.4Cu-1.5Mg-0.60Mn, (2024; -T3 ±â²Å; -T351 °å)ÈÈ´¦Àí½â¾ö·½·¨¡££¨DoD²ÉÄÉ£©
(Copies of these documents are available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001 or http://www.sae.org. ¸ÃÎļþ¸´Ó¡¼þ¿É´Ó¹ú¼ÊÆû³µ¹¤³Ìʦлá»ñµÃ£¬µØÖ·£º400 Commonwealth Drive, Warrendale, PA 15096-0001 or http://www.sae.org.)
2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.
2.4 ÓÅÏÈÔÔò¡£µ±¸Ã±ê×¼Îı¾ÓëÒýÓÃÎļþ·¢Éú³åͻʱ£¬ÓÅÏÈÑ¡ÔñÎı¾Îļþ¡£µ«ÊÇ£¬³ý·ÇÓÐÌØÊâ˵Ã÷£¬¸ÃÎļþ²»µÃÈ¡´úÓ¦Ó÷¨Âɺ͹æÔò¡£
3. REQUIREMENTS 3. 񻂗
3.1 Materials. If no material type is specified type I shall be used. Unless otherwise specified in the contract or order, substitutions of either type I for type II, or type II for type I coatings are not permitted. The materials used to produce a chemical conversion coating shall be approved for the selected type, class, form, and application method in accordance with the qualification requirements of
MIL-DTL-81706 and shall have been accepted for listing on the applicable qualified products list (see 6.5). Replenishing chemicals, such as fluorides, added to a bath to maintain its efficiency, shall not degrade the performance of the coating being applied.
3.1 ²ÄÁÏ¡£³ý·ÇÔÚºÏͬºÍ¶©µ¥ÖÐÁíÐй涨£¬µ±Ã»ÓÐÏà¶ÔÓ¦ÐͺÅIµÄ²ÄÁÏ¿ÉÒÔ±»Ê¹ÓÃʱ£¬²»ÔÊÐí²ÉÓÃÐͺÅII´úÌæÐͺÅIµÄ²ÄÁÏ»òÐͺÅIµÄ²ÄÁÏ´úÌæÐͺÅII¡£¸ù¾Ý
MIL-DTL-81706µÄÒªÇóÒÔ¼°Ó¦ÓøßÖÊÁ¿²úÆ·ÁÐ±í£¨¼û6.5£©ÖеĹ涨£¬¶ÔÓÚ²ú
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