附件一
Attachment 1
设备验收书
Material Inspection Certificate
磁性码垛 Magnetic stacker (continious function) 码垛皮带 码垛皮带驱动: 变频电机驱动（自带编码器） 码垛皮带数量: 6条 最大传送速度: 120 米/分钟 横向调整: 内侧两皮带固定，其余可移动。 废料滑轨: 液压驱动降低 废料箱移动: 手工移动 码垛对中系统 码垛站: 2个 挡块头横向调整: 交流电机 挡块头纵向调整: 交流电机 挡块头数量: 4组/1#拆垛站 4组/2#拆垛站 升降台(济南ＺＳＫ-３*２０００-５００) 升降台数量: ２个 升降台降低: 自动 最大承载重量/拆垛站: 9000 kg 检验结果 预验收 终验收 电机 伸缩传送皮带 主驱动: 1 个SEW-交流变频电机 K87DV160L4-BM，15 kW bei 131 U/min 横向调整: 2 个SEW-交流电机 ＋编码器 R17DT71D4-BMG0,37 kW bei 121 U/min 码垛皮带 主驱动: 横向调整电机: 码垛对中系统 横向调整: 纵向调整: 1 个SEW-交流变频电机 K87DV160L4-BM，15 kW bei 131 U/min 4 个SEW-交流电机 ＋编码器 R17DT71D4-BMG，0,37 kW bei 121 U/min 6 个SEW-交流电机 ＋编码器 S37DT71D4/BMG，0,37 kW bei 127 U/min 8个LENZE-A.C.- 交流电机 ＋编码器 Typ 13.710.55.9.2.9，0,06 kW 带制动 BFK460-06
页次 21 /32
附件一
Attachment 1
设备验收书
Material Inspection Certificate
磁性码垛 Magnetic stacker (continious function) 伸缩皮带（传送皮带） 伸缩皮带包含5条皮带，它们安装在机架上，从剪板机上接受板料，并将板料提供给码垛皮带。板料通过气动分段升降的导轮支撑。 外侧两对皮带可在300mm 的范围内同步调整。 皮带通过单独的电机驱动。 最大速度: 120 m/min 皮带的更换非常容易，更换皮带最多20分钟。因为剪板机维修的需要皮带能后退最大800mm. 检验结果 预验收 终验收 电磁码垛桥 码垛桥包括6条安装在机架上的传送皮带，利用磁性将板料悬空传送到码垛站。 这些传送皮带配有单独的驱动和夹持机构。码垛桥悬挂在中心双向分配的支架上， 所以皮带可向一侧更换而勿需大量的拆卸工作。 为了防止松动传送皮带采用钢芯。皮带在铝型材中运动，侧边对正，可防止异物渗入。为了保证稳定、最佳板料传送以及防止皮带被料边划伤，通过绝对值传感器及电机驱动两对皮带可自动定位宽度，最大200毫米。传送皮带在落料区配有电磁铁。在送料区及落料区之后有永磁铁。板料到达计算位置时皮带落料。 伸缩皮带高度可调以使伸缩皮带 与码垛皮带之间的距离减小于50 mm。 由于永磁铁在伸缩皮带之后，故板料自动转到码垛皮带并吸附在磁铁上传送到码垛站。码垛站装有光电触点，若板料落下不正确即使皮带停止。.另外还有一个光电开关位于码垛桥末端用于板料未能落下时制动皮带。 码垛桥的皮带驱动为一独立的交流电机，速度可编程。磁性皮带连续运行。电磁铁的释磁位置由控制装置计算。 最大速度: 120 m/min 码垛高度由传感器自动控制。 板料止动系统及垛料的形成 止动系统对板料落下起到缓冲作用并在落下过程中找准它们的位置。系统适于矩形板料。 系统包括: ? 两组设定宽度用、独立可调的横梁。 ? 横梁上有八个挡块头（电机驱动）。 ? 阻尼单元（在四个长度方向上的挡块头中）。 ? 带绝对测量系统的驱动单元（用于板料规格的自动设置）。 ? 整合控制凸轮（用于关闭挡块头与码垛台之间的间隙） ? 监控落料错误及码垛台下降的传感器系统。
页次 22 /32
附件一
Attachment 1
设备验收书
Material Inspection Certificate
磁性码垛 Magnetic stacker (continious function) 升降台 每个码垛台都有两个升降台，通过交流变频电机在轨道上移动。. ? 码垛站尺寸 3300 x 2000 mm。 ? 升降台自动落下。 ? 每站最大重量: 9000 kg。 ? 已垛料数在显示器上显示。 升降台到达指定高度时自动停止。 线内线外位置由传感器控制。 检验结果 预验收 终验收 废料集装箱 在码垛机出口处有一废料槽，提升该槽可将废料倒入下方的活动支架上的废料集装箱内。该集装箱根据用户要求设计。 Telescopic conveyor belt The telescopic conveyor belt consisting of 5 individual conveyor belts, is mounted on the support frame. It receives the sheets from the shear and feeds to the stacking belt. During the feeding the material is supported by brush rails. They are pneumatically liftable. The two outer conveyor belt pairs have a positioning range of 300 mm symmetrically. The conveyor belt is driven via a separate AC motor. max. speed: 120 m/min Changing of the conveyor belt is easy and can be carried out without a lot of trouble. The change of the belt takes approx. 20 minutes. For maintainance operation on the shearing machine the belts can be shifted backwards for approx. 800 mm. Electrically switchable stacking bridge The stacking bridge consisting of six conveyor belts attached to the support rack and it’s purpose is to transport the sheet hanging on the magnets to the stacking stations. The conveyor belts are equipped with separate drive and clamping stations. The suspension of the stacking bridge is carried out by brackets installed in the center, so that the belts can be replaced to the side without extensive dismantling work.
页次 23 /32
附件一
Attachment 1
设备验收书
Material Inspection Certificate 磁性码垛 Magnetic stacker (continious function) Since the permanent magnets are behind the stacking belts, the plates are automatically taken over by the stacking belts and transported to the stacking station by hanging onto the magnets. An electric contact which stops the belt when a plate is incorrectly rejected is located in the stacking stations. Furthermore, two more adjacent initiators (approach switches) for stopping the belt when a plate is not dropped are located at the end of the stacking bridge. The joint belt drive of the stacking bridge takes place via a separate AC motor. The speed is programmable. The magnetic conveyor is running continiously. The position for releasing the electrically magnets is calculated by the control device. max. speed: 120 m/min The stacking heigth is automatically controlled by sensor. 检验结果 预验收 终验收 Blank stopping system with sack forming system The stopping system cushions the impact of the ejected blanks and already fixes their position during the drop into the stacking contour. The design is optimized for processing rectangular blanks. The system consists of: ? four individually adjustable longitudinal cross-beams for setting the part width ? eight stopper heads which can be moved by motor on the longitudinal cross-beams ? damping elements integrated in the 4 (four) longitudinal stoppers ? driving elements with absolute measuring system for automatic setting of blank shapes ? the integrated control cams for closing the gap between stopper and stacking table ? the required sensor system for monitoring ejection errors and lowering the stacking tables Elevating tables Each stacking station has two elevating tables which can be moved on rails by motors. ? dimensions of stacking stations 3300 x 2000 mm ? the elevating tables lower automatically ? max. weight per stacking station: 9000 kg ? the actual number of the parts already stacked is shown on the monitor The elevating tables are automatically stopped during raising the required height. The correct position inside and outside the line is controlled by sensor.
页次 24 /32