黄河科技学院毕业设计说明书
2．0型卷扬机设计
第 1 页
摘要
本设计是一种建筑起重机械，用来提升物料、安装设备等作业，由机械动力驱动卷筒、卷绕绳索来完成牵引工作的装置。本设计采用了新型的制动电机，节省了制动器，使得结构更加紧凑。其主要结构组成还有，减速、联轴器、卷筒等。
动力传动部分主要有传动方案的设计、原始数据的计算、电动机的选择、减速器的选择、动力方案的选择和强度校核。其中主要是传动方案的设计和卷筒的结构设计。本设计的步骤是从钢丝绳开始入手，然后依次对卷扬机的、电动机、减速器、制动器、联轴器设计与选取。其中卷筒结构、卷筒轴、卷筒毂的设计与校核最为主要，本设计重点做了介绍，其余部分有得只是略作分析。
关键词：卷扬机，制动电机，联轴器，卷筒
黄河科技学院毕业设计说明书 第 2 页
The design of 2.0 construction winches
Author :wang yankun Tutor: kang hongwei
Abstract
The design is called construction winches, which is used to lift materials, to install the operation equipments .It is driven by mechanical power motor and by the winding rope device to complete the work. This design uses a new type of brake motor so as to save the brake, so the structure becomes more compact. The rest of the machine are reducer, coupling, reel and so on.
The part of power transmission includes the design of the transmission, the calculation of initial data, the selection of motor reducer and power options .In the end it is strength check. This design of hoist starts from the wire rope, and next then turn on the winch reel, reel spindle, motor, gear reducer, speed reducer shaft, brakes, couplings and pulley reel machine-oriented design . The key is the structure design of the winch reel. The analysis of the rest are relatively simple.
Key words: winch, motor, coupling,reel
黄河科技学院毕业设计说明书 第 3 页
目录
1绪论 .............................................................. 5 1.1课题背景及目的 ................................................ 5 1.2现代卷扬机的发展现状 .......................................... 5 2 传动方案的设计 ................................................... 7 2.1 方案的初步设计 ................................................ 7 2.2方案的比较与方案的选择 ........................................ 9 3 原始数据的计算 .................................................. 10 4 电动机的选择 .................................................... 10 4.1 选择电动机应该综合考虑的问题 ................................ 10 4.2 电动机选择顺序 ............................................... 11 4.3 电动机类型的选择 ............................................ 11 4.4 电动机功率的选择 ............................................. 13 4.5 电动机转速的选择 ............................................ 13 4.6电动机功率的计算 ............................................. 14 5减速器的选择 ..................................................... 15 5.1 减速器类型的选择 ............................................ 15 5.2 减速器型号的选择 ............................................ 16 6 联轴器的选择 ................................................... 17 6.1 联轴器的种类 ................................................ 17 6.2联轴器传递的扭矩计算及选择 ................................... 17 7 零部件的设计计算 ................................................ 18 7.1卷扬机工作级别与类别 ......................................... 18 7.1.1卷扬机利用等级............................................ 18 7.1.2卷扬机的载荷状态.......................................... 18 7.2钢丝绳的选取 ................................................. 20 7.2.1 钢丝绳的种类和构造 ....................................... 20 7.2.2钢丝绳直径的计算.......................................... 21 7.2.3钢丝绳使用注意的事项...................................... 22 7.2.4卷筒参数的设计............................................ 23 7.2.5卷筒的结构设计............................................ 24 7.2.6 卷筒强度计算及检验 ....................................... 25 7.3卷筒轴的设计计算 ............................................. 26 7.3.1卷筒轴的固定方式及受力分析................................ 26 7.3.2 卷筒轴的设计 ............................................. 27 7.3.3轴的校核.................................................. 28 7.4主要计算拉力 ................................................. 29 8轴承的选择与校核 ................................................. 30
黄河科技学院毕业设计说明书 第 4 页
9 卷扬机的安装及安装调试 .......................................... 30 9.1卷扬机的安装 .................................................. 30 9.2卷扬机调试 .................................................... 30 10使用与操作 ...................................................... 31 11安全保护 ........................................................ 31 11.1电气安全保护 ................................................. 31 11.2操作安全事项 ................................................. 32 结论 .............................................................. 33 致谢 .............................................................. 34 参考文献 .......................................................... 35