Improve Overall Equipment Effectiveness改进设备综合效率

LOST TIME (JUNE)MINUTESPARETO主次分析

1400120010008006004002000Hyd.Clean-upWait forCastingsWeld TipChangesDEPT. 230QualityChecksClearBowlFeeder534616414235Minutes1124DOWN TIME (JUNE)140012001134955786Minutes6004002000Prox. SwitchThermocoupleHyd. LeakDEPT. 230BrokenGripperRepackBearings427345MINUTES1000800TOP 5 根源分析

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Total Preventive Maintenance全员设备（预防）维护

Total Preventive Maintenance is the total activitiesof all employeeswork to increase uptime, improve quality of output, improve safety, and reduce costs through the continuousimprovementof equipment operation

全员设备维护是所有的员工努力通过持续改善设备的运行来增加有效时间、提高产品质量、加强安全性及减少设备成本的全系统的活动

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TPM Is A Paradigm ShiftTPM 是一种模式转变

?“I operate，you fix”?“I fix，you design”

“我操作，你维修”“我维修，你设计”“我设计，你操作”

?“I design，you operate”

“我们对我们的设备，我们的工厂，和我们的未来都负有责任”

“We are all responsible forour equipment，our plant，

and our future”

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TPM Goals 目标

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Zero accidents

Zero unplanned down timeZero speed lossesZero defects

Minimum life cycle cost

零事故，零非计划停机时间零速度损失，零废品

产品生命周期成本最小化

我们为什么达不到？？？

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