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the progressive die formotor core. a Product. b Blank layout. c Strip layout. d Insert correlating parts and correlated holes (some parts were hidden and some in transparent state in order to illustrate clearly)

Int J Adv Manuf Technol (2010) 49:1–12 11 3D CAD system, it will take about one working day to accomplish the same work. Thus, it can dramatically save time and costs and also provides excellent design quality for progressive dies.

The proposed system is only applicable to holes design for the correlating parts which are standard or parameterized parts or assembles such as screws, pins, lifter assembles, standard punches, and dies now. How to utilize the method extensively to design of correlated holes on plates for nonstandard punches and dies which are variable with different product will be studied in the future.

Acknowledgments This research was sponsored by the Ningbo Industrial Scientific Research Projects (Grant No. 2007B10003) and the Ningbo Natural Science Foundation (Grant No. 2007A610017).

The authors wish to thank HJ Song, J Wang, JL Xu, XP Li, J Yang, JT Mao, and JK Xu from Ningbo Hongda Motor Die Co., Ltd. for their valuable suggestions and contribution to this research work. References

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