山西金象煤化工公司

编制：审核：审定：批准：

操 作 规 程

仪 表

车 间

日期：2011年2月10日

目 录

第一章 责任制通则 ······································· 4 1 仪表班长责任制 ········································ 4 1.1 岗位专责制 ·········································· 4 1.2 从属关系和权利 ······································1.3 巡回检查制 ··········································1.4 安全环保责任制 ······································1.5 交接班制 ············································1.6 质量负责制 ··········································1.7 岗位练兵制 ··········································1.8 班组经济核算制 ······································2 仪表工岗位责任制 ······································2.1 交接班制 ············································2.2 质量负责制 ··········································2.3 安全环保责任制 ······································2.4 岗位练兵制 ··········································2.5 经济核算制 ··········································第二章 仪表工 岗位责任制及技术操作规程 ··················1 岗位责任制 ············································1.1 岗位专责制 ··········································1.2 巡回检查制 ··········································——

- 1 - 5 5 6 7 7 8 8 9 9 10 10 11 11 12 12 12 12

1.3 安全环保责任制 ····································· 13 2 技术操作规程 ········································· 14 2.1 票证管理制度 ······································· 14 2.2 一般操作规程 ······································· 15 3 设备维护检修规程······································3.1 集散系统的调试······································3.1.1 调试前的检查······································3.1.2 调试的主要方法····································3.1.3 调试人机对话······································3.1.4 ＤＣＳ系统现场调试中的故障诊断与处理··············3.1.5 ＤＣＳ调试系统图··································3.2 过程检测与控制仪表日常维护··························3.2.1 巡回检查··········································3.2.2 定期润滑··········································3.2.3 定期排污··········································3.2.4 保温伴热··········································3.2.5 开停车注意事项····································3.3 分析仪表的日常维护··································3.3.1 取样装置日常维护··································3.3.2 样品预处理系统（装置）日常维护····················3.3.3 工业气相色谱仪的日常维护··························——

- 2 - 16 16 14 18 20 20 24 25 25 25 26 26 29 32 32 37 47

3.4 调节阀的常见故障及消除······························ 50 3.4.1 执行机构的主要故障元件···························· 51 3.4.2 阀的主要故障元件·································· 52 3.4.3 调节阀的维修······································ 53 3.4.4 电动执行机构的故障及消除方法······················3.4.5 气动调节阀常见的故障及消除方法····················3.5 变送器维护和检修规程································3.5.1 定期检查维护······································3.5.2 停工检修··········································3.5.3 故障处理··········································第三章 仪表车间环保规程·································1 环保负责制············································2 本岗位环保控制内容及指标······························2.1 重要污染源和污染物··································2.2 危险场所环境检测····································2.3 废旧物资的处理······································

第一章 责任制通则

——

- 3 - 57 57 62 62 64 65 71 71 71 71 72 72