大庆石化公司炼油厂一套常减压装置安全节能改造工程
减压塔 常压塔吊装方案
编 制: 审 核: 批 准:
大庆石化公司机械厂
2011年6月
方案审批表
工程名称 部 门 大庆石化公司炼油厂一套常减压装置安全节能改造工程 审 批 意 见 编 制 人 张 国 松 责 任 人 施 工 单 位 审 批 方案审核： 年 月 日 方案批准： 年 月 日 项 目 部 审 批 项目负责人： 年 月 日 公 司 领 导 审 批 公司领导： 年 月 日 1
目 录
1. 编制说明 ·········································································································· 3 2. 工程概况 ·········································································································· 3 3. 编制依据 ·········································································································· 3 4. 设备吊装主要技术参数 ···················································································· 3 5. 吊装工艺及施工程序 ························································································ 3 6. 吊装场地平面布置 ···························································································· 5 7. 减压塔、常压塔吊装分段 ················································································ 5 8. 减压塔、常压塔吊装段吊装主要技术参数 ····················································· 6 9. 吊车技术参数选择 ···························································································· 7 10.吊耳选择 ·······································································································9 11.吊装受力计算及吊索选择 ············································································ 13 12.平衡梁设计·································································································· 16 13.吊车站位及吊车行走路线地基处理 ······························································ 17 14.现场组装平台设置 ······················································································· 18 15.使用主要机具设备汇总 ················································································ 19 16.劳动力需用计划 ·························································································· 19 17.吊装过程安全控制 ······················································································· 20 18.应急预案 ····································································································· 23 19.减压塔吊装示意图 ······················································································· 27 附表一：起重机具检验记录 ·············································································· 28 附表二：大型吊装吊耳系统检查记录 ································································ 29 附表三：大型吊装联合检查记录 ······································································· 30 附表四：吊装命令书 ························································································· 31 附表五：利勃海尔LR1400型400t履带吊技术性能表 ······································· 32
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1. 编制说明
依据大庆石化公司炼油厂一套常减压装置基础设计，减压塔、常压塔工程图。施工现场环境条件及我公司现有机械能力，特编制本方案。 2．工程概况
大庆石化公司炼油厂650万吨/年一套常减压装置安全节能改造工程，在炼油厂老区装置区内，占地24000m2。
该装置新增塔类设备5台，其中最大的塔类设备减压塔T-201安装后顶部标高76.85m，重 1135t，呈现了设备高、重、大的特点。该装置由大庆石化工程公司设计，大庆石化工程质量监督站质量监督，大庆石化工程有公司监理，大庆石化建设公司施工总承包，大庆石化机械厂主体设备制造施工。 3. 编制依据
3.1 大庆石化公司炼油厂一套常减压装置设备布置图 3.2 减压塔、常压塔基础设计工程图
3.3 石油化工建设工程施工安全技术规范GB50484-2008 3.4 大型设备吊装工程施工工艺标准SH/T3515-2003 3.5 利勃海尔，LR1400型400t履带吊技术性能表 3.6 250t履带吊技术性能表 4.设备吊装主要技术参数
序设备号 位号 1 2 名称 规格 材质 设备净重 （t） 1135 470.15 T-201 减压塔 T-102 常压塔 Φ9800/Φ6200×67094 S32168+Q345R Φ6800/Φ5800×70874 S11306+Q345R 5.吊装工艺及施工程序
减压塔、常压塔在工厂下料预置切割滚成弧形板，运入现场围板，立置组对焊接成型，减压塔分6大段吊装，常压塔分成4个吊装段进行安装具体分段位置详见分段示意图。现场预制在暂设平台上进行。
现场预制需采用400t履带吊配合，两塔10段吊装采用400t履带吊完成。 其中减压塔下段立置组成吊装段时为倒装完成，正式安装时需采用400t履带吊主吊。250t吊配合翻个，第一次放平，再由400t履带吊主吊250t吊配合完成翻转，250t吊摘钩，400t履带吊主吊，转向，起钩，安装就位。
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