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The Technological Maturity of Chinese AESA Technology & Strategic Impacts

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Image 1: APG-63(V)2 radar installed on an F-15C. The APG-63(V)2 was the first fighter mounted AESA radar to enter service worldwide. The first American F-15C unit to receive the new radars were stationed at Elmendorf in 2000. In comparison, the first European AESA entered operational service in 2012 and the first Russian AESA equipped fighters (Mig-35) will not enter service until 2016. The initial US technological lead in AESA technology is attributable to substantial investments made in the late stages of the Cold War.

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Author's Note: During the research process on the J-31¡¯s avionics (for the upcoming Threat Analysis of Foreign Stealth Fighters:J-31 Part II), it became apparent that very few credible, verifiable, and non-speculative English based source materials existed on the subject of PLA fighter radars. Basic information, such the proper name or designation of a radar system is utilized by a particular fighter often varies between sources; performance figures associated with domestically produced radars is even harder to verify. This article's intent was to compile a wide variety of information on expected future developments in Chinese actively scanned electronic array (AESA) radars. Furthermore, the current ¡°Threat Analysis of Foreign Stealth Fighters: Part I Chengdu J-20¡± is largely dated with respect to developments with the J-20¡¯s avionics suite and this article subsequently provides more up-to-date information on the J-20¡¯s AESA.

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AESA radars represent a significant increase in detection power, reliability, and electronic warfare capabilities when compared to older electronically scanned arrays (ESA) and mechanically scanned arrays (MSA). This article largely focus on more technical aspects of AESAs but the basics of AESAs are cogently detailed by Karlo Kopp in \

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Three main determinants dictate the maximum number of transmit receiver modules a fighter radar can accommodate: the volume of the aircraft¡¯s nose, the technological maturity of the firm/country¡¯s T/R module packaging technology, and the effectiveness of the radar's thermal management system(s). The volume of the nose is a fairly intuitive constraint, the larger an aircraft¡¯s nose is, the larger the radar can be. For example, the F-15C¡¯s nose cone is able to accommodate the much larger 1,500 T/R element APG-63V(3) radar vs. the F-16C Block 60 with its comparatively smaller nose cone and its 1,000 T/R element APG-80 AESA. Packaging technology refers to how many individual T/R modules can be installed within the finite space usually accomplished by reductions in size of the individual T/R modules. The more technologically advanced a firm¡¯s T/R packaging technology is, the smaller the individual T/R modules will be resulting in an increase density of the layout of T/R modules within the array. Thus, advancements in packaging technology enable engineers to accommodate more T/R modules within the fixed volume of the aircraft's nose.

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Image 2: US early production quad packed transmit receiver modules. The United States no longer produces quad channel T/R modules and has since produced single T/R module designs. Less advanced AESAs such as the Zhuk-AE utilize multi-T/R channel designs, it is possible China's first generation of AESAs also utilize a multi-T/R channel design.

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Lastly, thermal management systems are instrumental for the operation of high power AESA radars. Unlike MSA systems, air cooling systems are insufficient to prevent heat related system failures and frequent maintenance issues:

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¡°Due to the behavior of microwave transistor amplifiers, the power efficiency of a TR module transmitter is typically less than 45%. As a result, an AESA will dissipate a lot of heat which must be extracted to prevent the transmitter chips becoming molten pools of Gallium Arsenide - reliability of GaAs MMIC chips improves the cooler they are run. Traditional air cooling used in most established avionic hardware is ill suited to the high packaging density of an AESA, as a result of which modern AESAs are liquid cooled.US designs employ a polyalphaolefin (PAO) coolant similar to a synthetic hydraulic fluid. A typical liquid cooling system will use pumps to drive the coolant through channels in the antenna, and then route it to a heat exchanger. That might be an air cooled core (radiator style) or an immersed heat exchanger in a fuel tank - with a second liquid cooling loop to dump heat from the fuel tank. In comparison with a conventional air cooled fighter radar, the AESA will be more reliable but will require more electrical power and more cooling, and typically can produce much higher transmit power if needed for greater target detection range performance (increasing transmitted power has the drawback of increasing the footprint over which a hostile ESM or RWR can detect the radar¡± ¨C Kopp, 2014 ¡°ÓÉÓÚ΢²¨·¢Éä·Å´óÆ÷µÄÌØÐÔ£¬T/R×é¼þÖз¢É䲿·ÖµÄÓõçЧÂʵäÐÍֵСÓÚ45%¡£Òò´Ë£¬AESAϵͳ¹¤×÷ÆÚ¼äËù²úÉúµÄ´óÁ¿ÈÈÁ¿ÐèÒªºÄÉ¢£¬ÒÔ±ÜÃâ·¢É䲿·ÖоƬ±äΪÉé»¯ïØ¡°ÈÛ¯¡±¡ª¡ª¸ß¿É¿¿ÐÔµÄÉ黯ïØÎ¢²¨µ¥Æ¬¼¯³Éµç·ÐèÅ䱸¸ü¼ÑµÄÉ¢ÈÈÆ÷¡£ÔÚÖÚ¶àÒÑ×°±¸µÄº½µç»úÔØÉ豸ÖÐËùʹÓõĴ«Í³·çÀä¼¼Êõ£¬²¢²»ÊÊÓÃÓÚ¸ßÃܶȷâ×°µÄAESAϵͳ£¬Òò´Ë£¬ÏÖ´úAESAϵͳ²ÉÓÃÒºÀä¼¼Êõ¡£ÃÀ¹úÉè¼ÆÑз¢µÄ¾Û-¦Á-Ï©Ìþ£¨PAO£©ÀäÈ´ÒºÊÇÒ»ÖֺϳÉҺѹҺ¡£µäÐ͵ÄÒºÀäϵͳÍùÍù²ÉÓÃÒ»¸öҺѹ±ÃÇý¶¯ÀäÈ´ÒºÔÚÌìÏßµÄÉ¢ÈȹܵÀÖÐÁ÷¶¯£¬²¢×îÖÕͨ¹ýÀäÈ´Òº½«ÈÈÁ¿´«µÝ¸øÈȽ»»»»ú¡£ÕâÖÖÈȽ»»»»ú¿ÉÒÔÊÇÀàËÆÆû³µÒýÇæÉ¢ÈÈÆ÷µÄ·çÀäÆ÷£¬Ò²¿ÉÒÔÊǰ²·ÅÔÚÓÍÏäÖеĽþÈëʽÈȽ»»»Æ÷¡£Ïà±È½Ï´«Í³·çÀäÕ½¶·»úÀ×´ï¶øÑÔ£¬AESAϵͳ½«¸ü¼Ó¿É¿¿£¬µ«Í¬Ê±ÐèÒª¸ü¸ßµÄ¹¦ºÄºÍ¸ü¿Á¿ÌµÄÉ¢ÈÈÐèÇó£¬Í¨¹ý·¢Éä¸ü¸ß¹¦Âʵç´Å²¨Ðźţ¬¾Í¿ÉÒÔ»ñµÃ¸üÔ¶µÄÄ¿±ê̽²â¾àÀëÐÔÄÜ£¨µ«¸ü¸ßµÄ·¢É书ÂÊͬÑùÒâζ×ÅÀ×´ïϵͳ¿ÉÄܸüÔç±»µÐ·½ESM»òRWRÉ豸Õì²â¶ø±©Â¶£©¡£¡±-Kopp£¬2014¡£