韶 关 学 院

毕 业 设 计

题 目： 年产5000吨的菠萝罐头厂的设计 学生姓名： 学 号： 院 （系）： 专 业： 班 级： 指导教师姓名及职称： 起止时间：

年产5000吨菠萝罐头工厂设计

摘 要：本设计进行了年产5000吨菠萝罐头厂的工艺设计。本厂以生产糖水菠萝罐

头为主要产品。设计论述了以阿克苏菠萝为原料，加工制成菠萝罐头的工艺过程，并依此技术进行了菠萝罐头生产车间的工艺设计。具体内容包括厂址选择、产品方案的确定、产品工艺的论证、物料衡算、设备选型、车间工艺布置、总平面设计、水电汽估算以及污水处理等。

关键词：菠萝罐头；生产工艺；工厂设计

Plant design with an annual output of 5000 tons of

Canned pineapple

Abstract: The design of the process design of an annual output of 5000 tons of canned

pineapple plant.The factory to produce sugar canned pineapple as the main products. Akesu pineapple as raw material, is processed into canned pineapple, and so the technology for the process design of the production of canned pineapple.Specific content including site selection, product plan, product demonstration, material balance calculation,equipment selection,shop layout,general layout design,workshop water electricity steam estimation and wastewater treatment etc..

Keywords: canned pineapple；production process; factory design；

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目录

1 引言............................................................................................................................................. 5 2 工艺设计....................................................................................................................................... 5

2.1 产品种类、原料的确定 .................................................................................................... 5 2.2 原材料和辅料的确定 ........................................................................................................ 6

2.2.1 主要原材料 ........................................................................................................... 6 2.2.2 辅料 ....................................................................................................................... 6 2.3 工艺流程 ............................................................................................................................ 6 2.4 工艺要点 ............................................................................................................................ 6

2.4.1 菠萝罐头工艺要点 ............................................................................................... 6

3 工厂总平面布置 ......................................................................................................................... 7

3.1 厂址选择及总平面设计 .................................................................................................. 7

3.1.1 厂址选择 ............................................................................................................. 7 3.1.2 总平面设计原则 ................................................................................................. 7 3.1.3 总平面设计内容 ................................................................................................. 8 3.2 工厂设计图纸说明 .......................................................................................................... 8 4 生产工艺的研究与设计 ............................................................................................................. 8 4.1 生产方案 .................................................................................................................................. 8

4.1.1 工艺条件 ............................................................................................................. 8 4.2 设备选型 ............................................................................................................................ 9

4.2.1菠萝去皮捅心机 .................................................................................................... 9 4.2.2 菠萝切块机 ......................................................................................................... 10 4.2.3 高速溶糖罐 ......................................................................................................... 10 4.2.4 GT7A8 菠萝装罐机 ............................................................................................. 10 4.2.5 GT7B6真空加汁机 .............................................................................................. 10 4.2.6 GT4B64自动真空封罐机 .................................................................................. 11 4.2.7 JSR-160 水浸式连续杀菌机 ............................................................................. 11 4.2.8 RGT-190型不干胶圆瓶贴标机 .......................................................................... 11 4.2.9 净水器 ................................................................................................................. 12 4.2.10 SSL型双联切换式过滤器 ................................................................................ 12

5 车间设计及工厂卫生规范 ....................................................................................................... 12

5.1 车间布置原则 ................................................................................................................ 12 5.2 车间外形 ........................................................................................................................ 13 5.3 车间构造 ........................................................................................................................ 13 5.4车间卫生要求 ................................................................................................................... 13 5.5. 罐头厂常用消毒剂 ....................................................................................................... 14 6 辅助部门 ................................................................................................................................... 15

6.1 生产辅助设施 ................................................................................................................ 15 6.2 生活辅助设施 ................................................................................................................ 16 7 产品检验 ................................................................................................................................... 17

7.1 检验规则 ........................................................................................................................ 17

7.1.1 术语 ................................................................................................................... 17 7.1.2 检验分类 ........................................................................................................... 18

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7.1.3 缺陷分类 ........................................................................................................... 18 7.1.4 分组批次 ........................................................................................................... 18 7.1.5 抽样 ................................................................................................................... 18 7.1.6 判定规则 ........................................................................................................... 18 7.1.7 检查的暂停和恢复 ........................................................................................... 19 7.2 检验方法 ........................................................................................................................ 19

7.2.1 感官检验 ........................................................................................................... 19 7.2.2 大肠杆菌及致病菌检测 ................................................................................... 19

8物料衡算...................................................................................................................................... 20

8.1 菠萝罐头 ........................................................................................................................... 20

8.1.1 确定原料量 ......................................................................................................... 20 8.1.2 包装规格 ............................................................................................................. 20 8.1.3 班产量 ................................................................................................................. 20 8.1.4 需糖量 ................................................................................................................. 20 8.1.5 辅料计算 ............................................................................................................. 20

9 经济核算 ................................................................................................................................... 21

9.1 年产值及原料成本费 .................................................................................................... 21 9.2 电费 ................................................................................................................................ 21 9.3 水费 ................................................................................................................................ 21 9.4 工厂定员 见下表： ................................................................................................. 22 9.5 资产投入及折旧费 ........................................................................................................ 22 9.6 销售费用 ........................................................................................................................ 23 9.7 其它费用 ........................................................................................................................ 23 9.8 毛利核算 ........................................................................................................................ 23 9.9 投资收益 ........................................................................................................................ 24 10 结论 ................................................................................................................................. 24 参 考 文 献 ................................................................................................................................... 25 致 谢 .............................................................................................................................................. 26

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